How To Maintain An Air Compressor: Follow This 9 Steps
An air compressor is a machine like any other and hence requires maintenance. This not only ensures that the pneumatic equipment is up and running but also offer optimum performance. Neglecting your air compressor can be a costly mistake in the future. As they say, prevention is better than cure. I have provided all the basic tips on air compressor maintenance here.
- Carefully Read The Manufactures Manual
- Drain Moisture From The Air Tanks On Regular Basis
- Clean The Air Intake Filter
- Tighten All The Fasteners
- Occasionally Check The Hoses
- Check And Test The Safety Shutdown System
- Change The Compressor Filters As Needed
- Clean The Fuel Tank
- Clean The Heat Exchangers
- Frequently Asked Questions
- Final Verdict
Carefully Read The Manufactures Manual
This is something you should never overlook. People often don’t even bother to read the manual and think they already have the necessary information on their fingertips. Well, you are terribly wrong. You may have used an air compressor in the past but each one of them has its limitation and rules on how to handle it. As a matter of fact, the information in the manual may be basic but it can help give your machine a longer service life.
Drain Moisture From The Air Tanks On Regular Basis
Whether you live in a humid climate or not, your air compressor is bound to collect some moisture in the tank. The tanks usually have a drain valve that you can use to remove the moisture. It is prudent to constantly check and drain all the moisture so that it does not interfere with the functioning of the compressor. First of all, release all the air from the tank before you drain out water.
Clean The Air Intake Filter
Dust and dirt can quickly accumulate in the air intake filter. A dirty air filter means that your compressor will be working harder to allow in air. For this reason, its power and performance will be adversely affected. The air delivery will be lower than normal. The nest thing to do is to always check and clean the intake filter regularly. This way, you don’t give dust or dirt a chance to accumulate on it.
Tighten All The Fasteners
An air compressors runs for most of the day and has a vibrating engine. It’s inevitable that the screws, nuts and bolts will loosen eventually. It may look like a small matter but this is something that can cause a bigger problem. Save yourself the stress and check these areas periodically. If there are any that have come loose, immediately tighten them up.
Occasionally Check The Hoses
The hoses act like the veins of your machine. This makes them an important component of a compressor which should be taken seriously. Check for cracks and corrosion on the hoses. A worn out hose will definitely leak some air and put a strain on your machine. If its damages, you can purchase a new one to replace it.
Check And Test The Safety Shutdown System
The safety shutdown system is vital for any air compressor because it works to mitigate accidents and other hazards. This system is supposed to automatically shut down the machine when it overheats or the engines oil pressure has gone too low. Read the manual for more details on how to keep this system operational.
Change The Compressor Filters As Needed
A dirty air compressor filter will only do your machine more harm than good. For starters, it allows in dust and dirt which lower the quality of compressed air. Secondly, it will make the compressor work harder beyond its capacity just to let in air. With time, this will take a tool on your air compressor and cause it to breakdown.
Clean The Fuel Tank
You have to occasionally clean the fuel tank to ensure optimum operating conditions. Thoroughly clean the engine at least once in a year. This will get rid of residual buildup and guarantee a longer life for your engine.
Clean The Heat Exchangers
At this point, you obviously know that maintaining an air compressor is not an easy feat after all. In this case, the heat exchangers have to be cleaned from time to time. Every part on the machine has its specific functions and dirt can easily get in the way. In this case, the heat exchangers reduce the operational temperatures of the machine. You have to clean them on regular basis so that they can work perfectly well and keep the temperatures down. At the end of the day, your machine will last longer.
Frequently Asked Questions
When Do I Have To Replace The Intake Filter?
Clean your air intake filter on weekly basis to get rid of accumulated dust, more so if you use the compressor almost daily. If the filter has debris that won’t come out with cleaning or it has some tears, then it’s time to purchase a new one.
How Often Should I Service My Compressor?
Depending on how often you run the compressor, servicing can either be annually or quarter-annually.
Maintaining your air compressor is necessary. If you don't like to maintain it carefully, a few days later you have to buy one like the previous one. But it can be dangerous too if you don't use it wisely.