To many of us, as long as the air compressor is happily running, we barely take time to inspect or check on a few basic things. However, people don’t realize that daily routine checks can actually be of huge help in preventing future compressor problems.
A daily check on your air compressor is not something that will take much of your time. As a matter of fact, it is time well spent considering all the benefits you will reap. Think of preventing future breakdowns and things suddenly going wrong when you least expect it.
Check Pump Oil Level
Always check the amount of oil in the compressor before you start it. It’s a simple process and many models have a sight glass to make things easier for you. The oil level has to be correct and up to the mark. If there is no enough oil, then all you have to do is top it up.
Inspect For Oil Leaks
Oil leakages from the compressor can be frustrating. For one thing, the oil levels will keep on going down from time to time. This will force you to be on standby and add more oil whenever necessary. However, this is not the bigger problem. An oil leak means that the piston is not receiving enough lubrication. This negatively affects the overall performance of the compressor because it will not be able to run smoothly.
Also, an oil leakage will make the floor and working areas messy. In this case, you will be forced to do some cleaning. On your daily routine checks, keenly inspect the compressor. If you notice any oil leaks, have the issue rectified as soon as possible.
Drain Water In Tank
You cannot start operating the machine without removing all the moisture that has condensed in the tank. You can opt for a zero loss or timed valve which will promptly drain the condensate whenever there is accumulated water in it.
Check For Strange Noises
Typically, there is a sound that is supposed to come out of the machine. However, the sounds should not be those unfamiliar noises. For instance, if your machine is producing rattling, clanking or rumbling noises, there is a problem somewhere and so you should get an expert to check the compressor and determine the root causes of the weird sounds. Mostly, these sounds may indicate there are loose parts inside the machine that have to be fixed immediately.
Check For Strange Vibrations
Aside from strange noises, other things you should be on the lookout for are the strange vibrations. On your routine checks, make sure you listen in for this particular issue. If you notice a strange vibrations, pinpoint the issue and have it rectified.
Vibration issues can be as a result of both internal and external causes. Take for instance, faulty mounting bolts. Loose mounting bolts will make the compressor shaky when operating. You may have to fasten them to regain back its stability.
An external cause of strange vibrations can be the outer enclosure. If the enclosure does not fit the frame well and firmly, it can cause some vibrations. In most cases, the enclosure does not fit well because of rusty panels or loose fasteners.
Inspect All Air Leaks
Air leaks are more common that you think. That’s why it’s important to inspect and detect any air leaks. You may not see an air leak but there are various methods that can be used to locate it. One of them is to listen in for the hissing sound. On the other hand, if you cannot notice the high frequency sound, then you can use an ultrasonic leak detector. This equipment will be of huge help in locating all the air leaks on your machine.
An air leak can be a major setback and affect the functionality of the compressor. It’s an issue that should be treated with utmost importance and fixed immediately.
Worn out belts can lower the performance of your air compressor. You have to occasionally check them and make sure they are in good condition and will offer optimal performance. In case the belts have worn out over time, you can replace them with new ones.
Furthermore, before you get started ensure the belt tension is correct. Poorly fitted belts will definitely not work properly.
Frequently Asked Questions
How Often Should I Check For Air Leaks?
This is a daily routine and hence you have to check the machine for any air leaks.
What Should I Do If There Are Strange Noises Coming From My Compressor?
There are a couple of things that may be causing the strange noises. Find a technician who will troubleshoot and rectify the issue.